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Root Cause Analysis for Combination Products and Drug Delivery Systems

Learn fundamental problem-solving tools and tactics and how to apply them through exercises and other activities. Root cause analysis (RCA) is the essential investigation method used by life science professionals to understand failures throughout a combination product’s life cycle. Students will master the entire root cause analysis process, from accurately identifying and defining a combination product problem to designing an effective intervention. This practical course goes beyond theory to teach specific steps and tools so students can immediately apply what they learn. Students are encouraged to bring current or recent problems from their own organization to use in the application of the tools. 

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Brief Overview of This Root Cause Analysis Class

SkillsLab Class ?

Class Content

In-Depth

Class Duration

5 Half-Days

Teaching Format

Live, Instructor-Led

Delivery Options

Private Team Training Only*

Certification of Completion

Yes

Continuing Education Units (CEU)

2.4

* This class is only available privately to groups of six or more. We can deliver the training at your facility or virtually, Ask for details. 

Upcoming Classes

Upcoming Root Cause Analysis for Combo Products Training Classes

SkillsLab $3295

There are no public training classes scheduled right now but this class can be delivered privately to 6 or more people at any time. Ask us for details!

GROUP DISCOUNT

Save up to

25%

Register 3 people, 4th attends free!

Free

*This offer cannot be combined with any other promotional offer(s).

Course Overview

Here's What We Cover in This Class on Root Cause Analysis for Combination Products and Drug Delivery Systems

This course provides your organization with problem-solving tools and knowledge of how to apply them in order to understand failures throughout a combination product’s life cycle, including out-of-specification elements. 

Course Overview
SkillsLab Class

Defining Combination Products

  • Combination product terminology, definitions, and examples
  • Primary mode of action (PMOA)
  • Manufacturing scenarios
  • Regulatory overview of combination products: US FDA and EU
Exercise! Identifying Combination Products

Introduction to Nonconformances

  • Types of nonconformances and examples
  • Types of errors
  • Impacts of departures from established procedures and requirements
  • Regulatory requirements and standards for investigating errors, including US FDA and ICH
Exercise! Identify a Nonconformance

Out-of-Specification

  • Out-of-specification (OOS) definition and examples
  • Laboratory investigations vs. full-scale OOS investigations
  • Final report and postmarket reporting
Exercise! Warning Letter

Define the Problem

  • Root cause analysis
  • A problem-solving culture
  • Creating problem statements
  • Common problem definition tools
Exercise! Problem Definition

Refine the Problem

  • Diagnosing the problem
  • The problem specification
  • Data collection and stratification
Exercise! Refining the Problem

Analyze the Root Cause

  • Root cause investigation process
  • Root cause investigation tools: Fishbone and 5 Whys
  • Fault tree analysis (FTA)
  • Contradiction matrix tool
Exercise! Apply the 5 Whys Tool
Exercise! Apply the Fishbone Tool

Verify the Root Cause

  • Root cause verification
  • Testing and verification activities, including logic, trials, and hypothesis testing
Exercise! Verify the Root Cause

Implement the Remedy

  • Root cause analysis and CAPA
  • Solve the problem
  • Effectiveness verification
Exercise! Create, Select, and Implement Solutions
Exercise! Effectiveness Verification

Defend the Investigation

  • FDA expectations of investigations
  • Common CAPA issues
  • Preparing for inspections and audits
What You Will Learn

What You Will Learn

At the conclusion of this training class, you will be able to
SkillsLab

Identify regulatory requirements and standards for root cause analysis applicable to combination products including US FDA, ICH, and the EU Medical Device Regulation

Describe the benefits of creating a problem-solving culture within the organization

Describe nonconformances / deviations

List the events of out-of-specification (OOS) investigations

Apply root cause analysis tools to determine root causes of failures

Create an effective problem statement

Analyze and verify root cause 

Implement remedies to problems

Document corrective and preventive action (CAPA) findings

Defend the investigation

Prepare for an FDA inspection of CAPA

Who Should Attend

Who Should Attend

Anyone from the medical device, biotech, and pharmaceutical industries participating in root cause analysis investigations will benefit from this training. Recommended for staff or top management in such areas as quality engineering, QA/QC, manufacturing operations, CAPA management, and research and development.

  • Quality engineers
  • QA/QC personnel
  • Manufacturing ops personnel
  • CAPA managers
  • R&D personnel

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